Processing Capabilities

Our converting department delivers high-precision slitting and rewinding solutions designed to maximize material yield, maintain tight width tolerances, and ensure stable roll quality across flexible and semi-rigid substrates.

Slitting: High-speed roll-to-roll processing using razor, shear, or score cutting systems to achieve clean edges and consistent widths. Ideal for films, adhesive tapes, conductive foils, and laminated materials requiring efficient large-volume conversion.

Rewinding: Controlled tension management and edge alignment ensure uniform roll formation, stable winding density, and compatibility with downstream die-cutting or lamination processes.

Precision Slitting: Servo-controlled equipment with micron-level tolerance capability for narrow-width and thin-gauge materials. Particularly suited for high-performance electronic materials such as copper foil, protective films, EMI shielding tapes, and functional laminates requiring strict dimensional control and edge integrity.

Our lamination and compounding capabilities enable the integration of multi-layer functional materials into high-performance composites with precise thickness control, uniform adhesion, and contamination-free surfaces. These processes are optimized for EMI shielding, thermal management, insulation, sealing, and structural reinforcement applications.

Multi-Layer Lamination: Combines conductive fabrics, graphite sheets, foams, films, adhesives, and insulation substrates into engineered stack-ups. Advanced alignment and pressure control ensure bubble-free bonding and consistent electrical and mechanical performance.

Thermal Lamination / Dual-Temperature Lamination: Utilizes controlled heat and pressure profiles to activate hot-melt or thermally responsive adhesives. Dual-temperature processing allows selective bonding of dissimilar materials while protecting heat-sensitive layers, improving interfacial strength and dimensional stability.

Press Bonding / Curing: Applies calibrated pressure and thermal curing cycles to achieve structural consolidation and long-term adhesion reliability. Suitable for composite gasket structures, EMI shielding assemblies, and functional laminates requiring enhanced durability and environmental resistance.

We provide precision converting solutions for a wide range of materials, including adhesive tapes, conductive foams, silicone foams, films, mesh fabrics, PC sheets, and rubber components. Our advanced equipment supports diverse die-cutting and cutting technologies to meet complex design and performance requirements:

Rotary Die-Cutting: Continuous roll-to-roll processing using cylindrical dies for high-speed, high-accuracy production, ideal for large-volume and multi-layer laminated materials.

Flatbed Die-Cutting: Vertical press cutting with steel-rule dies, suitable for thicker, rigid, or high-density materials requiring tight dimensional tolerances.

Asynchronous / Multi-Asynchronous Die-Cutting: Servo-controlled independent processing systems enabling complex geometries, multi-step laminations, and precise registration for functional integrated components.

Laser Cutting: Non-contact, high-precision cutting for intricate patterns, micro-features, and rapid prototyping without tooling costs.

Straight Cutting / Slitting: High-precision longitudinal and sheet cutting for controlled width conversion, roll preparation, and downstream processing integration.

Our precision metal stamping capabilities cover copper foil, spring contacts, and stainless steel components for high-performance electronic applications. Leveraging progressive die stamping and high-speed precision presses, we manufacture EMI shielding clips, grounding springs, contact terminals, heat dissipation plates, reinforcement brackets, and structural supports with tight tolerances and consistent mechanical properties.

Engineered for conductivity, elasticity, and dimensional stability, our stamped parts deliver reliable electrical grounding, signal integrity, thermal support, and long-term structural performance across consumer electronics, automotive systems, and industrial equipment.

Our thermal and mechanical forming capabilities enable precise shaping of functional materials into complex geometries while maintaining structural integrity and dimensional consistency. These processes support EMI shielding, sealing, insulation, and structural integration across electronics, automotive, and industrial applications.

Our over-wrapping forming process integrates conductive fabric with flame-retardant foam cores to create high-performance EMI shielding gaskets. Through precision wrapping and controlled bonding, the composite structure achieves low surface resistance, stable compression resilience, and reliable grounding performance.

The wrapped conductive foam can be customized in profile, density, thickness, and color to meet specific enclosure and assembly requirements. It is widely applied in consumer electronics, communication equipment, computing devices, and medical instruments.

Typical applications include antenna modules, connector interfaces, speaker openings, and chassis seams, where effective EMI shielding, electrical continuity, and environmental sealing are critical to device performance and compliance.

Our automation department customizes automated production processes based on product requirements to reduce labor costs. By integrating robotic arms with CCD inspection systems, we enhance production efficiency, minimize defect rates, and ensure high-quality outputs. The machines we have designed include:

Multi-Function Molding Machine: Capable of performing various molding tasks to meet diverse production needs.

Integrated Molding and Top Plate Machine: Combines molding and top plate assembly in one machine for streamlined production.

Heat Press Machine: Utilizes heat to press materials together, ensuring strong and reliable bonding.

Straight Cut Machine: Provides precise cutting for flat materials, suitable for a range of applications.

Our cutting department provides high-accuracy sheet and length conversion solutions engineered for dimensional stability, clean edge quality, and efficient material utilization across flexible and semi-rigid substrates.

Sheet Cutting: Converts roll materials into flat sheets with consistent dimensions and smooth edges. Suitable for films, foams, rubber, laminates, and adhesive-backed materials requiring stable downstream processing.

Cut-to-Length: Servo-controlled feeding systems ensure accurate fixed-length cutting with tight tolerances and repeatability. Ideal for tapes, protective films, insulation materials, and conductive foils used in automated assembly environments.

Precision Kiss Cutting: Controlled blade depth enables partial cutting of functional layers without penetrating the liner. This process ensures clean release, precise pattern integrity, and high production efficiency for adhesive labels, gaskets, EMI shielding components, and die-cut functional parts.

Our surface treatment capabilities enhance conductivity, adhesion performance, corrosion resistance, and product traceability. Through advanced finishing technologies, we optimize material performance and ensure reliable integration into demanding electronic and industrial applications.

Surface Plating (Nickel / Tin / Gold): Electroplating processes that improve electrical conductivity, solderability, and corrosion resistance of metal components such as copper foils, spring contacts, and shielding parts. Controlled thickness and uniform deposition ensure stable performance and long-term reliability.

Corona Treatment: A high-voltage surface activation process that increases surface energy of films and polymer materials, improving ink adhesion, coating performance, and bonding strength.

Plasma Treatment: Utilizes ionized gas to clean, activate, and modify material surfaces at the molecular level. Ideal for enhancing adhesion on low-surface-energy substrates without affecting bulk material properties.

Coding / Screen Printing / Laser Marking: Provides permanent identification, branding, and traceability solutions. These marking technologies ensure high precision, durability, and compatibility with various substrates and industrial environments.

Our Class 10,000 cleanroom manufacturing environment ensures controlled particulate levels and stable process conditions for high-precision material converting and component assembly. Designed to meet stringent quality and contamination control standards, it supports the production of sensitive electronic, medical, and high-reliability components.

Equipped with regulated temperature, humidity, and air filtration systems, the cleanroom facility minimizes dust, fibers, and airborne contaminants during die-cutting, lamination, precision slitting, and assembly operations. This controlled environment ensures consistent product quality, improved yield, and compliance with industry cleanliness requirements.

Our CNC precision machining capabilities deliver high-accuracy components with tight tolerances and consistent dimensional control. Designed for complex geometries and demanding performance requirements, CNC processing supports the fabrication of metal, plastic, and composite parts used in electronic, automotive, and industrial systems.

Equipped with advanced multi-axis machining centers, Konlida ensures precise milling, drilling, contouring, and profiling with excellent surface finish and repeatability. This capability enables rapid prototyping, low-to-medium volume production, and high-reliability parts requiring strict structural and mechanical specifications.